Miniature and Flexible Cable Products for Specialized Applications

    Many companies, particularly those in the aerospace, medical device manufacturing, military, and automation industries require flexible cable products for their systems and devices. These products are designed to cope with tight bending radii in installations where there is limited space, as well as the physical stress involved in applications where there is some amount of flexing and movement.

    To meet the need for cables designed for limited space and regular movement, Jaguar Industries offers a range of flexible, miniature cable products. As a company known for its custom wire and cable solutions, Jaguar Industries can also reinforce your choice of miniature PVC cable with either a spiral or braided shield to reduce interference without restricting its range of movement.

    Description: Small cables designed for use where space is limited or concealment is required. These miniature cables are also used where flexibility is needed. Applications include use in floppy disk leads, head connectors, game controls, and surveillance equipment.
    Specifications: UL-VW1 (style 2879 32-24 AWG, other styles available).
    Conductors: Stranded soft bare or tinned copper.
    Temperature rating: 105°c (must be downrated for some UL styles).
    Voltage rating: #32 AWG 200 volts; #30-20 AWG 600 volts for internal equipment usage (must be downrated for UL styles).
    Ordering information: Specify Jaguar catalog no. & list UL style if UL labeling is required.*

    AWG
    SIZE
    STRAND NO.
    OF
    COND
    CABLED NOM.
    O.D.
    (in.)
    CABLED
    W/
    JACKET
    NOM.
    O.D.
    (in.)
    TC
    BRAID
    SHIELD
    NOM.
    O.D.
    (in.)
    TC SPIRAL
    SHIELD
    & JACKET
    NOM.
    O.D.
    (in.)
    TC BRAID
    SHIELD
    & JACKET
    NOM.
    O.D.
    (in.)
    32 7X40 TC 1 JFX-B132 .035 JFX-BJ132 .055
    32 7X40 TC 2 JFX-232 .046 JFX-J232 .064 JFX-B232 .058 JFX-SJ232 .070 JFX-BJ232 .076
    32 7X40 TC 3 JFX-332 .050 JFX-J332 .068 JFX-B332 .062 JFX-SJ332 .074 JFX-BJ332 .080
    32 7X40 TC 4 JFX-432 .055 JFX-J432 .073 JFX-B432 .067 JFX-SJ432 .079 JFX-BJ432 .085
    32 7X40 TC 5 JFX-532 .057 JFX-J532 .075 JFX-B532 .069 JFX-SJ532 .081 JFX-BJ532 .087
    30 7X38 TC 1 JFX-B130 .046 JFX-SJ130 .058 JFX-BJ130 .066
    30 7X38 TC 2 JFX-230 .060 JFX-J230 .080 JFX-B230 .076 JFX-SJ230 .088 JFX-BJ230 .096
    30 7X38 TC 3 JFX-330 .066 JFX-J330 .086 JFX-B330 .082 JFX-SJ330 .094 JFX-BJ330 .102
    30 7X38 TC 4 JFX-430 .072 JFX-J430 .092 JFX-B430 .088 JFX-SJ430 .100 JFX-BJ430 .108
    29 51X46 BC 1 JSF-B129 .042 JSF-BJ129 .058
    29 51X46 BC 2 JSF-229 .060 JSF-J229 .076 JSF-B229 .072 JSF-SJ229 .082 JSF-BJ229 .088
    29 51X46 BC 3 JSF-329 .066 JSF-J329 .083 JSF-B329 .078 JSF-SJ329 .088 JSF-BJ329 .094
    28 7X36 TC 1 JFX-B128 .050 JFX-SJ128 .064 JFX-BJ128 .074
    28 7X36 TC 2 JFX-228 .068 JFX-J228 .089 JFX-B228 .088 JFX-SJ228 .099 JFX-BJ228 .109
    28 7X36 TC 3 JFX-328 .075 JFX-J328 .096 JFX-B328 .095 JFX-SJ328 .106 JFX-BJ328 .116
    28 7X36 TC 4 JFX-428 .082 JFX-J428 .103 JFX-B428 .102 JFX-SJ428 .113 JFX-BJ428 .123
    26 7X34 TC 1 JFX-B126 .054 JFX-SJ126 .068 JFX-BJ126 .078
    26 7X34 TC 2 JFX-226 .076 JFX-J226 .099 JFX-B226 .096 JFX-SJ226 .109 JFX-BJ226 .119
    26 7X34 TC 3 JFX-326 .084 JFX-J326 .107 JFX-B326 .104 JFX-SJ326 .117 JFX-BJ326 .127
    26 7X34 TC 4 JFX-426 .091 JFX-J426 .114 JFX-B426 .111 JFX-SJ426 .124 JFX-BJ426 .134
    26 66X44 BC 1 JSF-B126 .054 JSF-SJ126 .068 JSF-BJ126 .078
    26 66X44 BC 2 JSF-226 .084 JSF-J226 .109 JSF-B226 .104 JSF-SJ226 .119 JSF-BJ226 .129
    26 66X44 BC 3 JSF-326 .092 JSF-J326 .117 JSF-B326 .112 JSF-SJ326 .127 JSF-BJ326 .137
    26 66X44 BC 4 JSF-426 .100 JSF-J426 .125 JSF-B426 .120 JSF-SJ426 .135 JSF-BJ426 .145
    24 7X32 TC 1 JFX-B124 .060 JFX-SJ124 .075 JFX-BJ124 .085
    24 7X32 TC 2 JFX-224 .088 JFX-J224 .121 JFX-B224 .108 JFX-SJ224 .131 JFX-BJ224 .141
    24 7X32 TC 3 JFX-324 .096 JFX-J324 .025 JFX-B324 .116 JFX-SJ324 .035 JFX-BJ324 .045
    24 105X44 BC 1 JSF-B124 .058 JSF-SJ124 .073 JSF-BJ124 .083
    24 105X44 BC 2 JSF-224 .092 JSF-J224 .122 JSF-B224 .112 JSF-SJ224 .132 JSF-BJ224 .142
    24 105X44 BC 3 JSF-324 .097 JSF-J324 .127 JSF-B324 .117 JSF-SJ324 .137 JSF-BJ324 .147
    22 7X30 TC 1 JFX-B122 .067 JFX-SJ122 .082 JFX-BJ122 .092
    22 7X30 TC 2 JFX-222 .102 JFX-J222 .132 JFX-B222 .122 JFX-SJ222 .142 JFX-BJ222 .152
    22 7X30 TC 3 JFX-322 .112 JFX-J322 .142 JFX-B322 .132 JFX-SJ322 .152 JFX-BJ322 .162
    22 168X44 BC 1 JSF-B122 .068 JSF-SJ122 .082 JSF-BJ122 .092
    22 168X44 BC 2 JSF-222 .106 JSF-J222 .136 JSF-B222 .126 JSF-SJ222 .146 JSF-BJ222 .156
    22 168X44 BC 3 JSF-322 .117 JSF-J322 .147 JSF-B322 .137 JSF-SJ322 .157 JSF-BJ322 .167
    20 10X30 TC 1 JFX-B120 .079 JFX-SJ120 .092 JFX-BJ120 .102
    20 10X30 TC 2 JFX-220 .122 JFX-J220 .152 JFX-B220 .142 JFX-SJ220 .162 JFX-BJ220 .172
    20 10X30 TC 3 JFX-320 .134 JFX-J320 .164 JFX-B320 .154 JFX-SJ320 .174 JFX-BJ320 .184
    20 266X44 BC 1 JSF-B120 .080 JSF-SJ120 .092 JSF-BJ120 .102
    20 266X44 BC 2 JSF-220 .126 JSF-J220 .156 JSF-B220 .146 JSF-SJ220 .166 JSF-BJ220 .176
    20 266X44 BC 3 JSF-320 .138 JSF-J320 .168 JSF-B320 .158 JSF-SJ320 .178 JSF-BJ320 .188

    *Consult factory for other configurations available.

    The type of insulation used has a significant effect on a cable’s flexibility. PVC, for instance, offers high levels of flexibility compared to other insulation types, and can handle demanding requirements for operational temperature, flame resistance, and strength, among others.

    The environment where the flexible cable will be installed is another consideration to keep in mind when selecting a product for your project. Harsh environments, chemicals, and abrasion may affect the possible options for insulation and the cable jacket. Because the quality and type of conductor and insulation used can have a significant effect on the flexibility and performance of the miniature cable, it’s important to choose a trusted supplier of high quality wire and cable products.

    Depending on your requirements, our experts can help you determine the best option for your specific application. We can help you choose the right materials for the performance and longevity of your flexible cables.

    Send us a request to view our complete catalog. If you would have a specific product in mind, or would like to inquire about customized flexible cable options, feel free to contact us online or call our toll-free number at (800) 443-6528.