Why Choose Miniature Cable?

  • Extremely small overall diameter for tight spaces
  • Fine gauge conductors (28-36 AWG typical)
  • Excellent flexibility for repeated bending
  • Lightweight design for portable devices
  • Available with shielding for noise-sensitive applications
  • Color-coded conductors for easy identification
  • Ideal for medical, instrumentation, and portable electronics

Size Comparison

Miniature cables are significantly smaller than standard cables

Miniature
(.050"-.100")
Small
(.150"-.200")
Standard
(.250"-.350")

Standard Miniature Cables

Popular
2-4 Conductor Miniature
Ultra-compact cables for simple sensor connections, headphone wiring, and small electronic devices requiring minimal space.
Specifications:
• Conductors: 2, 3, 4
• Wire: 30-36 AWG stranded
• OD: .050"-.080"
• Jacket: PVC or TPE
• Applications: Sensors, headphones, small devices
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Standard
5-7 Conductor Miniature
Medium conductor count for medical probes, test equipment leads, and instrumentation requiring multiple signal paths in compact form.
Specifications:
• Conductors: 5, 6, 7
• Wire: 30-32 AWG stranded
• OD: .080"-.120"
• Jacket: PVC or TPE
• Applications: Medical probes, test equipment
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Standard
8-10 Conductor Miniature
Higher conductor count for complex instrumentation, multi-channel data acquisition, and precision measurement devices.
Specifications:
• Conductors: 8, 9, 10
• Wire: 30-32 AWG stranded
• OD: .120"-.150"
• Jacket: PVC or TPE
• Applications: Data acquisition, multi-channel instruments
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Shielded Miniature Cables

Shielded
Shielded Miniature Cable
Overall foil or braid shield protects sensitive signals from EMI/RFI interference in medical and precision measurement applications.
Specifications:
• Shield: Aluminum foil or tinned copper braid
• Conductors: 2-10
• Wire: 30-34 AWG
• Applications: Medical devices, precision instruments
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Shielded
Coaxial Miniature Cable
Micro coaxial construction with center conductor and shield for RF signals, video, and high-frequency data transmission.
Specifications:
• Construction: Center conductor + shield
• Impedance: 50Ω or 75Ω
• OD: .040"-.080"
• Applications: RF signals, video, high-speed data
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Specialty Miniature Cables

Device Cable
Biocompatible materials meeting medical device standards for patient-contact applications, surgical instruments, and diagnostic equipment.
Specifications:
• Biocompatible: USP Class VI
• Conductors: 2-10
• Wire: 32-36 AWG
• Features: Sterilizable, latex-free
• Applications: Medical probes, surgical tools
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Ultra-Flex
High-Flex Miniature Cable
Extra flexible construction with special stranding for applications requiring repeated flexing, bending, and movement.
Specifications:
• Stranding: Ultra-fine for max flexibility
• Conductors: 2-8
• Wire: 32-36 AWG
• Jacket: TPE or silicone
• Applications: Robotics, handheld devices
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High Temp
High Temperature Miniature
PTFE or silicone insulation provides high temperature rating while maintaining miniature dimensions for demanding environments.
Specifications:
• Temperature: 150°C to 200°C
• Insulation: PTFE or silicone
• Conductors: 2-7
• Applications: Sensors, high-temp measurement

Common Applications

Medical & Healthcare:

  • Medical diagnostic equipment
  • Surgical instruments and tools
  • Patient monitoring devices
  • Endoscope and probe connections
  • Portable medical devices
  • ECG and EEG equipment

Electronics & Instrumentation:

  • Test and measurement equipment
  • Data acquisition systems
  • Precision instrumentation
  • Portable oscilloscopes
  • Sensor connections
  • Laboratory equipment

Consumer & Industrial:

  • Headphones and earbuds
  • Wearable devices
  • Portable electronics
  • Robotics and automation
  • Compact cameras
  • Gaming peripherals